The system is also expensive to make and it is a heavier than a standard gearbox. The 02e is a transversely oriented frontengine, frontwheeldrive and or haldex tractionbased fourwheel. This cd allows you to see how individual components work and how they combine with ther components for operation of the gearbox. Direct shift gearbox 02e selfstudy programme 308 service training. The 02e is a transversely oriented frontengine, frontwheeldrive and or haldex tractionbased fourwheeldrive transmission with 6 gear ratios, dual wet clutch and integrated mechatronics. As your vehicles speed increases and you begin shifting into the higher gears, allow the engine to develop more power before each shift so the rate of acceleration increases. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. Conversely, manual transmissions use solid metal gears and a. Provide a varied leverage between the engine and the drive wheels provide means to transfer power in opposite direction. Shift to higher gears as soon as you have the power. Please note, you must be 18 years or older to sign up. Self study program 309 6speed automatic gearbox 09g09k09m. The units need expert repair and this too can have a knockon cost. Gearbox software, llc, a united states company, its partners and affiliates collectively gearbox, respects the privacy rights of those who access and use its services and is committed to protecting the information collected through its online products, services, and websites accessed through any internetcapable hardware.
Direct shift gearbox a direct shift gearbox is able to operate without the use of a clutch pedal. Self study program 308 direct shift gearbox 02e dsg02e. What links here related changes upload file special pages permanent. Direct shift gearbox designreverse gear shaftthe reverse gear shaft changes thedirection of rotation of output shaft 2 and,as a result, changes also the direction ofrotation of the gears for the final drive ofthe differential gear.
If you have signed up for shift and need any additional assistance, please create a ticket at support. Direct shift gearbox 02e eng transmission mechanics. You may be able to limp home in certain gears, or you may be stranded. Rosstech, llc 881 sumneytown pike lansdale pa 19446, usa tel. Direct shift gearbox 02e eng free download as pdf file. Enable power transmission at varied angles and varied lengths.
Dsg stands for directshift gearbox, and it incorporates the best of both. Directshift gearbox 02e eng transmission mechanics. His project from several years back is based on a dualclutch direct shift gearbox that was developed for vw and audi. This is done via pushpull lever or paddles situated near the steering wheel. This is a cutaway of a directshift gearbox also referred to as doubleclutch gearbox from an audivw vehicle. Gearbox mechanicals gearbox design the 02t manual gearbox is a compact gearbox for 5speed front wheel drive. In simple terms, a dsg automates two separate manual gearboxes and. You can downshift without the clutch dogbox you can preselect any gear at full throttle on a straight line say in 6th gear and when you start to brake, gearbox will automatically downshift down to your preselected gear at perfect engine rpm. Given that audi uses the name tronic for its automatic gearboxes tiptronic, multitronic, the twinclutch gearbox 02e has been named s tronic in keeping with. This page was last edited on 25 december 2017, at 06. It is a twinshaft gearbox with an additional axle for reverse gear. With a sequential gearbox, the shift lever is always in the same place for the next shift.
Click here to view special tools for this transmission. Some manufacturers have now moved on to call them the dct duel clutch transmission the dct incorporates a combination of an automatic transmission and a manual gearbox in one unit, but uses 2 clutches. On this page you can read or download pdf nag2 gearbox in pdf format. The 02e direct shift gearbox design and function pages 1.
Volkswagen launched its first dsg direct shift gearbox in 2003 named the dq250. Provide means of connection and disconnection of engine with rest of power train without shock and smoothly. Dualclutch automatic transmission directshift gearbox dsg found in various volkswagenaudi models also becoming popular with other importdomestic manufacturers the dualclutch automatic transmission or directshift gearbox dsg is in fact automatic in the sense it shifts automatically however in design and function it is nothing like a conventional automatic. Advantages how sequential gearboxes work howstuffworks. Jan 18, 2016 main image caption dsg gearbox dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges. Unlike a fully automatic system, the driver is able to change gears manually. This gearbox shift is a high quality model that will enhance detail and realism to your vehicle rendering projects.
When replacing this mechatronic unit, simply copy the coding. Sequential gearboxes should not be confused with dsg style gearboxes that are fitted to many new road cars. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. The directshifting automatic gearbox has been designed to fulfil the. What should i offer my friend for his honda jazz ishift, and is the transmission reliable. Title, this is a generic, common term, not a propriety or commercial term, so the article title should be downcased. Common faults in the 6speed dsg automatic transmission.
This selfstudy programme is designed to help you understand the direct shift gearbox. Directshift gearbox 02e eng free download as pdf file. When they do go bad, the dash will flash pndrs, and you will basically shut down wherever you are. The gearbox has a fully textured, detailed design that allows for closeup renders, and was originally modelled in 3ds max 11 and rendered with vray. All change gears run in needle bearings to maximise smoothness. Designation dsg 02e direct shift gearbox weight approx. Part number dsg 02e direct shift gearbox torque maximal 258 lbsft 350 nm engine dependent clutch two wet multidisc clutches gear ranges six forward gears, one reverse gear all synchronized operating mode automatic and tiptronic mode fluid volume 1. Both of these transmissions have benefits and drawbacks. As you complete each shift, engage the clutch smoothly, and engage the throttle at the same time.
Gearboxcreated tones to the custom tone online library if you first load them into line 6 edit 3. For example, longitudinal 7 speed dsgs like the 0b5 used in the b8 s4 use a different procedure. Main image caption dsg gearbox dsg is a form of automatic gearbox developed by the volkswagen group, so youll see it offered across the vw, audi, seat and skoda ranges. Transmission fluid, changing and filling after repair work. Moscaps wikipedia avoids unnecessary capitalization and wp. Transmission fluid, changing and filling after repair work 02e, 6 speed direct shift fwd at special tools, testers and auxiliary items required used oil collection and extraction device v. This should be obvious but the procedures on this page do not apply to transmissions other than 0am. Files are available under licenses specified on their description page. G 1782 adapter for oil filling vas 6262 safety glasses acidresistant protective gloves. The driver has the option to either select when to shift or allow shifting to be fully automated by the vehicles onboard computers a feature that is now quite common in modern vehicles with automatic transmissions. If you misshift with the h pattern in a race for example, downshifting to 2nd when you meant to go to 4th, it is possible to blow up the engine.
Doing away with a manual gearbox, the race polo 2012 is upgraded with a direct shift gearbox dsg volkswagen announces the new petrol race polo for polo r cup 2012 the sevenspeed dsg direct shift gearbox paddle shift transmission not only makes lightningquick gear changes by preselecting the next gear, it burns fuel more efficiently. Direct shift gearbox how is direct shift gearbox abbreviated. A friend who, due to the onset of parkinsons disease, can no longer drive, has asked me to sell his car, a honda jazz 5 door es ishift, metallic paintwork, first. Alternatively, it can be used universally with any sequential gearbox. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the. It is meshed with the1st gear and reverse common gear wheelon input shaft 1. Gearbox created tones to the custom tone online library if you first load them into line 6 edit 3. Shift is our way to reward fans like you with additional ingame items for borderlands 2, such as golden keys, loot and other goodies. The volkswagen dualclutch gearbox dsg direct shift gearboxtm blurs the boundaries between automatic and manual gearboxes. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power. The direct shift gearbox electronically controlled dual clutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control.
Jan 08, 2009 this page was last edited on 25 december 2017, at 06. Dsg 02e transmission 40,000 miles maintenance service. By installing the hydraulic shifting unit, it allows for the adaptation of paddlebuttonring shifting to the sequential gearbox. Directshift gearbox 02e eng transmission mechanics vehicles. You will be surprised by the vast selection we offer you farming simulator 15, farming simulator 17, american truck simulator, euro truck simulator 2, gta5, fallout 4 and other games mods. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a.
Hydraulic shifting unit kaps professional racing gearboxes. Gearbox 3 includes access to an integrated tone library, which offers free download of guitarport online tones. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox in a transaxle design, without a conventional clutch pedal and with fully automatic or semimanual control. All structured data from the file and property namespaces is available under the creative commons cc0 license. The mechatronics of the volkswagen dualclutch transmission. Each shaft is inserted into one of the discs of the coaxial clutches. The dsg name applies to the vw unit and takes its name from the german name direkt schalt getriebe otherwise know a direct shift gearbox.
Direct shift gearbox cutaway model automotivetrainingequipment. The 02e direct shift gearbox design and function pages 1 50. The first actual dual clutch transmissions derived. Whereas intel has a cultural propensity for change, american express financial advisors aefa is in the final stages of a project so sweeping that its goal has been to create a new company that could put the old one out of businessbefore a competitor tries to do just that. A dsg is still a manual, synchromesh gearbox, or technically two manual gearboxes in one, and uses two clutches to achieve much faster shift times by preselecting the next gear. These tones will work with all gearbox 3 supported hardware. These steps will help you configure your system and introduce you to the conventions used throughout the website and the application. There are several reasons why this trend toward increased automation in the power train is to be expected in europe. Certain services offered by gearbox, including multiplayer gaming and specialized websites, use thirdparty services to i provide authentication for the services.
The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. The s tronic 02e twinclutch gearbox is also known as the direct shift gearbox dsg 02e. The mechatronic unit is a computerized control part of the dual clutch system. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. The first actual dual clutch transmissions derived from porsche inhouse development for 962 racing cars in the 1980s. This allows the mechatronic unit to be removed properly per the repair manual. The directshift gearbox electronically controlled dual clutch multipleshaft manual gearbox, in a transaxle design without a conventional clutch pedal, and with full automatic, or semimanual control. I have attached a schematic i came across some on the internet to make it easier for our discussion. Enable speed reduction between engine and the drive wheels in. If you mis shift with the h pattern in a race for example, downshifting to 2nd when you meant to go to 4th, it is possible to blow up the engine. Dsg is a manual gearbox in which the gearshifts are controlled electronically. What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches.
The 02e direct shift gearbox design and function published by guset user, 20150720 04. The unit uses the same solenoids that can be found on f1 vehicles with. The current transmission market in europe is primarily manual transmissions. Alan did an extraordinary job building a computer controlled model gearbox. However, the markets in japan and the united states use primarily automatic transmissions. There is also a multimedia cd available on the direct shift gearbox. It is complex and hard to troubleshoot when things go awry. The disadvantages of the direct shift gearbox the system requires special fluid to work and auto downshifts cut in when the accelerator is fully depressed.
In both cases, fuel consumption is at a par with economical vehicles fitted with manual gearboxes. On our website, you can find a great variety of video game mods files. In simple terms, a dsg is two separate manual gearboxes and clutches, contained. The dq250 transmission is commonly referred to as the 02e which is the first three digits of all the transmissions part numbers. The gears on the input and output shafts are helicalcut and continously in mesh. Jan 21, 2019 the mechatronic unit is a computerized control part of the dual clutch system. As you can see and as you already know there is a twin clutch assembly, 2 input shafts and 2 output shafts, as opposed to 1 of each. Furthermore, with direct selection and lightning fast, joltfree gear changes, it also offers a high level of driving enjoyment to drivers who favour manual gearboxes. It uses two clutches to change gears extremely quickly, making for imperceptible cogswaps. Self study program 307 the touran electrical system. Direkt, commonly abbreviated to dsg, is an electronically. Dec 06, 2009 transmission fluid, changing and filling after repair work 02e, 6 speed direct shift fwd at special tools, testers and auxiliary items required used oil collection and extraction device v. General information about this transmission can be found in the wikipedia. All trademarks and s on this website are property of their respective owners.